PVC Coil Floor Mat Production Line

What is a PVC Coil Mat?

A PVC coil mat is a type of floor mat product made from polyvinyl chloride (PVC). PVC is a polymer produced by the polymerization of vinyl chloride monomers, and in practical applications, it is often mixed with stabilizers, lubricants, auxiliary agents, pigments, and other components to enhance its properties. This material boasts excellent fire resistance, weather durability, and mechanical strength, making PVC coil mats wear-resistant, durable, and easy to clean, which has earned them high praise from users.

Advantages of PVC Coil Mats

1. Anti-Slip Performance: PVC coil mats have outstanding anti-slip properties, making them ideal for use in slippery environments such as bathrooms and poolside areas.
2. Moisture-Resistant and No Warping: These mats resist deformation even in humid conditions, which makes them suitable for outdoor use.
3. Sound Insulation: PVC material provides excellent sound insulation, making it a great choice for use in offices, hotels, and other noise-sensitive environments.
4. Wear-Resistant: High-quality PVC coil mats undergo special processing to handle heavy foot traffic, providing exceptional durability.
5. Easy to Clean: The smooth surface of PVC mats prevents dirt from sticking, making them easy to maintain—just a simple wipe or rinse is enough.

PVC Coil Mat Production Process

The PVC coil mat production process involves several key steps:

1. Plastic Thread Compounding: Specialized equipment combines PVC plastic threads with spiked backingin a single process.
2. Molding: Heated PVC material is fed into a mold using a high-efficiency single-screw extruder, forming the mat into coils.
3. Drying and Shaping: The coil mat is heated to the desired temperature in an oven to stabilize its shape and then quickly cooled using air fans.
4. Glue Coating: A special adhesive is applied to the surface of the mat, enhancing its durability and adhesion.
5. Final Winding: The finished coil mat is automatically wound and packaged for distribution.

Application Scenarios

PVC coil mats are widely used in sports venues, playgrounds, shopping malls, office buildings, hotels, and residential settings. They are ideal for bedrooms, living rooms, bathrooms, and pool areas, and are often used in transportation settings like trains, buses, and ships.

Environmental and Working Conditions

To produce PVC coil mats, the following conditions must be met:

• Temperature Range: 0-45°C
• Humidity Range: 20%-85%
• Power Supply: 415V / 50Hz / 3-phase
• Cooling Water Requirements: Temperature ≤ 20°C, flow rate 3-6 cubic meters/hour

Conclusion

In summary, PVC coil mats offer a durable, eco-friendly, and efficient flooring solution suitable for a variety of commercial and residential environments. Their specialized production process and excellent physical properties make them an excellent choice for ground protection and decoration. Whether it's for anti-slip performance, sound insulation, or ease of cleaning, PVC coil mats stand out as one of the most popular flooring materials in today's market.

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